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Steel Casting
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Copper Alloy Casting
Gun MetalLead BronzePhosphor BronzeBronzeBrassAluminium Bronze
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Copper Alloy Casting
Casting pure copper is extremely difficult since it may result in surface cracking, porosity problems and the formation of internal cavities. The casting characteristics of copper can be improved adding small amount of other metals including beryllium, silicon, nickel, tin, zinc, chromium and silver.
Cast copper alloys are used for a wide variety of application such as bearings, bushings, gears, fittings, valve bodies and miscellaneous components for the chemical processing industry. These alloys are poured into many types of castings such as sand, shell, permanent mould, chemical sand, centrifugal, and die casting.
Copper alloy casting have high wear qualities when subjected to metal-to-metal contact, machinability, thermal and electrical conductivity, appearance, and corrosion resistance. |
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 | Gun Metal British Standard G1- Indian Standard: Grade I
- Nominal Composition: 88 / 10 / 2
- Tensile Strength (kg/mm2): 26-64
- Elongation % on 2": 15 - 25
- Brinell Hardness: 70 - 95
- Typical Uses: Pressure tight bearings, bushes, pumps and pump fittings, valves, valve bodies, and valve guides under corrosive marine conditions.
British Standard G2- Indian Standard: Grade II
- Nominal Composition: 88 / 8 / 4
- Tensile Strength (kg/mm2): 25 - 32
- Elongation % on 2": 15 - 25
- Brinell Hardness: 70 - 90
- Typical Uses: Pressure tight bearings, bushes, pumps and pump fittings, valves, valve bodies, and valve guides under corrosive marine conditions.
| Name | Gun Metal | | | | | | | | | | | BS | G1 | | G3 | | LG1 | | LG2 | | LG4 | | | Element | Min % | Max % | Min % | Max % | Min % | Max % | Min % | Max % | Min % | Max % | | Copper | Rem | | Rem | | Rem | | Rem | | Rem. | | | Tin | 9.7 | 10.5 | 6.5 | 7.5 | 2 | 3.5 | 4 | 6 | 6 | 8 | | Zinc | 1.75 | 2.75 | 1.75 | 3 | 7.5 | 9.5 | 4 | 6 | 1.7 | 3.2 | | Lead | | 1.5 | 0.1 | 0.5 | 4 | 6 | 4 | 6 | 2.7 | 3.5 | | Phosphorous | | 0.02 | | 0.02 | | | | 0.02 | | 0.02 | | Nickel | | 1 | 5.25 | 5.75 | | 2 | | 2 | | 2 |
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 | Lead Bronze British Standard: LB1
Indian Standard- Nominal Composition: 76/9/0/15
- Tensile Strength (kg/mm2): 17-23
- Elongation % on 2": 4-10
- Brinell Hardness: 50-70
- Typical Uses: Bearings in mining machinery in corrosive water conditions & for unlined bearings under poor lubrication conditions
| Name | Aluminium Bronze | | | | | BS | AB1 | | AB2 | | | Element | Min | Max | Min | Max | | % | % | % | % | | Copper | Rem | - | Rem | - | | Tin | | 0.1 | | 0.1 | | Zinc | | 0.5 | | 0.5 | | Lead | | 0.03 | | 0.03 | | Phosphorous | | | | | | Nickel | | 1 | 4 | 5.5 | | Iron | 1.5 | 3.5 | 4 | 5.5 | | Aluminium | 8.7 | 10.5 | 8.8 | 10 | | Maganese | | 1 | | 3 | | Antimony | | | | | | Iron+Arsenic | | | | | | Antimony | | | | | | Silicon | | 0.2 | | 0.1 | | Bismuth | | | | 0.05 | | Maganesium | | 0.05 | | | | Sulphur Nicbium | | | | | | Impurities | | 0.3 | | 0.2 |
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 | Phosphor Bronze British Standard: PB1
Indian Standard- Nominal Composition: 89 / 10 / 0 / 1
- Tensile Strength (kg/mm2): 22-28
- Elongation % on 2": 2-8
- Brinell Hardness: 60-100
- Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.
British Standard: PB2
Indian Standard- Nominal Composition: 88/12
- Tensile Strength (kg/mm2): 22-31
- Elongation % on 2": 5-15
- Brinell Hardness: 75-110
- Typical Uses: Gear and worn wheels
- British Standard: PB3
Indian Standard:- Nominal Composition: 90/10
- Tensile Strength (kg/mm2): 23-31
- Elongation % on 2": 10-20
- Brinell Hardness: 70-90
- Typical Uses: Pressure vessels, pump body castings and impellers for chemical plants
British Standard: PB4
Indian Standard:- Nominal Composition: 90.5 / 9.5
- Tensile Strength (kg/mm2): 19-26
- Elongation % on 2": 3-12
- Brinell Hardness: 70-95
- Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.
| Name | Phosphor Bronze | | | | | | | | | BS | LPB1 | PB1 | PB2 | PB4 | | Element | Min% | Max% | Min% | Max% | Min% | Max% | Min% | Max% | | Copper | Rem | | Rem | | Rem | | Rem | | | Tin | 6.5 | 8.5 | 10.2 | 11.5 | 11.2 | 13 | 9.7 | | | Zinc | | 2 | | 0.05 | | 0.3 | | 0.5 |
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 | Bronze Nominal Composition: 89 / 10 / 0 / 1
Tensile Strength (kg/mm2): 22-28
Elongation % on 2": 2-8
Brinell Hardness: 60-100
Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills. |
 | Brass British Standard SCB1
Indian Standard: Grade I- Nominal Composition: 75/25
- Tensile Strength (kg/mm2): 17-20
- Elongation % on 2": 20-40
- Brinell Hardness: 45-60
- Typical Uses: Valves, cocks, plumbing fittings, hardware and ornamental castings
British Standard SCB2
Indian Standard: Grade II- Nominal Composition: 70/30
- Tensile Strength (kg/mm2): 17-20
- Elongation % on 2": 12-25
- Brinell Hardness: 45-65
- Typical Uses: Marine fittings, castings for the electrical trade, brush holders
British Standard SCB3
Indian Standard : Grade III- Nominal Composition: 65/35
- Tensile Strength (kg/mm2): 18-22
- Elongation % on 2": 12-30
- Brinell Hardness: 45-65
- Typical Uses: Pipe fittings, gas fittings, door and furniture fittings, switchgear brush holders
British Standard SCB4
Indian StandardNominal Composition: 60/40Tensile Strength (kg/mm2): 25-31Elongation % on 2": 20-40Brinell Hardness: 50-75Typical Uses: Pump bodies, bolts, nuts, end plates for heat exchange equipment and small machine parts
British Standard SCB5
Indian Standard- Nominal Composition: 90/10
- Tensile Strength (kg/mm2): 18-22
- Elongation % on 2": 20-40
- Brinell Hardness: 45-65
- Typical Uses: Flanges, end plates and fittings for marine applications
British Standard SCB6
Indian Standard- Nominal Composition: 85/15
- Tensile Strength (kg/mm2): 17-18
- Elongation % on 2": 20-40
- Brinell Hardness: 45-60
- Typical Uses: Flanges, end plates, fittings for marine applications and imitation jewellery
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 | Aluminium Bronze British Standard LB1
Indian Standard- Nominal Composition: 76/9/0/15
- Tensile Strength (kg/mm2): 17-23
- Elongation % on 2" : 4-10
- Brinell Hardness: 50-70
- Typical Uses: Bearings in mining machinery in corrosive water conditions and for unlined bearings under poor lubrication conditions
| Name | Aluminium Bronze | | | | | BS | AB1 | | AB2 | | | Element | Min | Max | Min | Max | | % | % | % | % | | Copper | Rem | - | Rem | - | | Tin | | 0.1 | | 0.1 | | Zinc | | 0.5 | | 0.5 | | Lead | | 0.03 | | 0.03 | | Phosphorous | | | | | | Nickel | | 1 | 4 | 5.5 | | Iron | 1.5 | 3.5 | 4 | 5.5 | | Aluminium | 8.7 | 10.5 | 8.8 | 10 | | Maganese | | 1 | | 3 | | Antimony | | | | | | Iron+Arsenic | | | | | | Antimony | | | | | | Silicon | | 0.2 | | 0.1 | | Bismuth | | | | 0.05 | | Maganesium | | 0.05 | | | | Sulphur Nicbium | | | | | | Impurities | | 0.3 | | 0.2 |
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 | Bronze Nominal Composition: 89 / 10 / 0 / 1
Tensile Strength (kg/mm2): 22-28
Elongation % on 2": 2-8
Brinell Hardness: 60-100
Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills. |
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