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Steel Casting Spheroidal Graphite Iron Casting Cast Iron Castings Copper Alloy Casting Gun MetalLead BronzePhosphor BronzeBronzeBrassAluminium Bronze Manhole Covers Aluminum Alloy Casting Hardware Casting

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Copper Alloy Casting

Casting pure copper is extremely difficult since it may result in surface cracking, porosity problems and the formation of internal cavities. The casting characteristics of copper can be improved adding small amount of other metals including beryllium, silicon, nickel, tin, zinc, chromium and silver.

Cast copper alloys are used for a wide variety of application such as bearings, bushings, gears, fittings, valve bodies and miscellaneous components for the chemical processing industry. These alloys are poured into many types of castings such as sand, shell, permanent mould, chemical sand, centrifugal, and die casting.

Copper alloy casting have high wear qualities when subjected to metal-to-metal contact, machinability, thermal and electrical conductivity, appearance, and corrosion resistance.

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Gun Metal

Gun Metal

British Standard G1
  • Indian Standard: Grade I
  • Nominal Composition: 88 / 10 / 2
  • Tensile Strength (kg/mm2): 26-64
  • Elongation % on 2": 15 - 25
  • Brinell Hardness: 70 - 95
  • Typical Uses: Pressure tight bearings, bushes, pumps and pump fittings, valves, valve bodies, and valve guides under corrosive marine conditions.


British Standard G2
  • Indian Standard: Grade II
  • Nominal Composition: 88 / 8 / 4
  • Tensile Strength (kg/mm2): 25 - 32
  • Elongation % on 2": 15 - 25
  • Brinell Hardness: 70 - 90
  • Typical Uses: Pressure tight bearings, bushes, pumps and pump fittings, valves, valve bodies, and valve guides under corrosive marine conditions.

NameGun Metal
BSG1G3LG1LG2LG4
ElementMin %Max %Min %Max %Min %Max %Min %Max %Min %Max %
CopperRemRemRemRemRem.
Tin9.710.56.57.523.54668
Zinc1.752.751.7537.59.5461.73.2
Lead1.50.10.546462.73.5
Phosphorous0.020.020.020.02
Nickel15.255.75222
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Lead Bronze

Lead Bronze

British Standard: LB1

Indian Standard
  • Nominal Composition: 76/9/0/15
  • Tensile Strength (kg/mm2): 17-23
  • Elongation % on 2": 4-10
  • Brinell Hardness: 50-70
  • Typical Uses: Bearings in mining machinery in corrosive water conditions & for unlined bearings under poor lubrication conditions

NameAluminium Bronze
BSAB1AB2
ElementMinMaxMinMax
%%%%
CopperRem-Rem-
Tin0.10.1
Zinc0.50.5
Lead0.030.03
Phosphorous
Nickel145.5
Iron1.53.545.5
Aluminium8.710.58.810
Maganese13
Antimony
Iron+Arsenic
Antimony
Silicon0.20.1
Bismuth0.05
Maganesium0.05
Sulphur Nicbium
Impurities0.30.2
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Phosphor Bronze

Phosphor Bronze

British Standard: PB1
Indian Standard
  • Nominal Composition: 89 / 10 / 0 / 1
  • Tensile Strength (kg/mm2): 22-28
  • Elongation % on 2": 2-8
  • Brinell Hardness: 60-100
  • Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.


British Standard: PB2
Indian Standard
  • Nominal Composition: 88/12
  • Tensile Strength (kg/mm2): 22-31
  • Elongation % on 2": 5-15
  • Brinell Hardness: 75-110
  • Typical Uses: Gear and worn wheels
  • British Standard: PB3


Indian Standard:
  • Nominal Composition: 90/10
  • Tensile Strength (kg/mm2): 23-31
  • Elongation % on 2": 10-20
  • Brinell Hardness: 70-90
  • Typical Uses: Pressure vessels, pump body castings and impellers for chemical plants


British Standard: PB4
Indian Standard:
  • Nominal Composition: 90.5 / 9.5
  • Tensile Strength (kg/mm2): 19-26
  • Elongation % on 2": 3-12
  • Brinell Hardness: 70-95
  • Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.

NamePhosphor Bronze
BSLPB1PB1PB2PB4
ElementMin%Max%Min%Max%Min%Max%Min%Max%
CopperRemRemRemRem
Tin6.58.510.211.511.2139.7
Zinc20.050.30.5
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Bronze

Bronze

• Nominal Composition: 89 / 10 / 0 / 1
• Tensile Strength (kg/mm2): 22-28
• Elongation % on 2": 2-8
• Brinell Hardness: 60-100
• Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.
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Brass

Brass

British Standard SCB1
Indian Standard: Grade I
  • Nominal Composition: 75/25
  • Tensile Strength (kg/mm2): 17-20
  • Elongation % on 2": 20-40
  • Brinell Hardness: 45-60
  • Typical Uses: Valves, cocks, plumbing fittings, hardware and ornamental castings


British Standard SCB2
Indian Standard: Grade II
  • Nominal Composition: 70/30
  • Tensile Strength (kg/mm2): 17-20
  • Elongation % on 2": 12-25
  • Brinell Hardness: 45-65
  • Typical Uses: Marine fittings, castings for the electrical trade, brush holders


British Standard SCB3
Indian Standard : Grade III
  • Nominal Composition: 65/35
  • Tensile Strength (kg/mm2): 18-22
  • Elongation % on 2": 12-30
  • Brinell Hardness: 45-65
  • Typical Uses: Pipe fittings, gas fittings, door and furniture fittings, switchgear brush holders


British Standard SCB4
Indian Standard
  • Nominal Composition: 60/40
  • Tensile Strength (kg/mm2): 25-31
  • Elongation % on 2": 20-40
  • Brinell Hardness: 50-75
  • Typical Uses: Pump bodies, bolts, nuts, end plates for heat exchange equipment and small machine parts


  • British Standard SCB5
    Indian Standard
    • Nominal Composition: 90/10
    • Tensile Strength (kg/mm2): 18-22
    • Elongation % on 2": 20-40
    • Brinell Hardness: 45-65
    • Typical Uses: Flanges, end plates and fittings for marine applications


    British Standard SCB6
    Indian Standard
    • Nominal Composition: 85/15
    • Tensile Strength (kg/mm2): 17-18
    • Elongation % on 2": 20-40
    • Brinell Hardness: 45-60
    • Typical Uses: Flanges, end plates, fittings for marine applications and imitation jewellery
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    Aluminium Bronze

    Aluminium Bronze

    British Standard LB1
    Indian Standard
    • Nominal Composition: 76/9/0/15
    • Tensile Strength (kg/mm2): 17-23
    • Elongation % on 2" : 4-10
    • Brinell Hardness: 50-70
    • Typical Uses: Bearings in mining machinery in corrosive water conditions and for unlined bearings under poor lubrication conditions


    NameAluminium Bronze
    BSAB1AB2
    ElementMinMaxMinMax
    %%%%
    CopperRem-Rem-
    Tin0.10.1
    Zinc0.50.5
    Lead0.030.03
    Phosphorous
    Nickel145.5
    Iron1.53.545.5
    Aluminium8.710.58.810
    Maganese13
    Antimony
    Iron+Arsenic
    Antimony
    Silicon0.20.1
    Bismuth0.05
    Maganesium0.05
    Sulphur Nicbium
    Impurities0.30.2
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    Bronze

    Bronze

    • Nominal Composition: 89 / 10 / 0 / 1
    • Tensile Strength (kg/mm2): 22-28
    • Elongation % on 2": 2-8
    • Brinell Hardness: 60-100
    • Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.
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